Your EXPERT crew

a Digital 4.0 Journey to Excellence

NEW TECHNOLOGIES
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TRAINING
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EXTENDED REALITY
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ELECTRIFICATION
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AUTOMOTIVE
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"We are a multidisciplinary and dynamic team with great passion for our work, committed to the most technological solutions and the transition to industry 4.0"

2021 - Battery Assembly Line Cycle time improvement

Assembly Line Simulation and Cycle time Study. Create new battery automatic connection and firmware download station.

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2020 - onwards - Kuga Plug-in hybrid vehicle saleability aftermarket

40 L1 certified people trained.
20 L2 certified high voltage specialist trained.
Replacement + reinforcement process: 104 steps
Quality validation: 44 critical quality items
>5000 vehicles reviewed

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2020 - Engineering support Ford launch Kuga FHEV

Supported 1500 vehicles. Issues understood in 24h turn around. Liquid cooling battery routines validation.

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2019 - Testing Systems in HV Battery Plant

Significative differences between processes found. Test methods changed.

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2021 VR Training at PSA´s Battery Assembly Line

In progress.

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2020 VR Training for Battery Plant Workers on FHEV and PHEV Systems

Completion of 51 training programs with certified workers.

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2020 VR Training for Changes in Kuga FHEV and SMax/Galaxy FHEV

Accreditation of 150 workers successfully trained.

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2019 VR Training for the Assembly of new Kuga MY2020 Model

Recreation of the whole plant, 639 workspaces and successful training of 2359 workers.

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2020 - onwards - Ford PHEV battery Teardown

100 batteries stress tested after 5000km. Regression of battery components and cost savings.

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2020 - Electrification Training Program

Regular training plan in place to expand and electrify plant teams.
Revision and compliance on new FAS08-163 safety standard.
115 L1 certified people trained
25 trainees on L2 specialist in intrinsically safe electrified vehicles.

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2020 - TSI vehicle campaign engineering and electric safety supervision

25 TSI-personel trained on specific 30h course on high voltage safety
60 detailed step-by-step quality instruction procedures developed
43 items as quality checklist confirmed by TSE quality auditors

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2021 – PHEV Battery line Capacity Increase – New PHEV stations

In progress.

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2020 - Engineering for new marriage system at JLR (UK)

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2021 – PHEV Battery line Capacity Increase – Mcode

In progress.

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2019 - New Maintenance Track and process validation area

Maintenance activities were improved, with ‘time to repair’ reduction and also ‘0’ incidencies after equipment coming back to production. Contracted by FORI Automation.

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